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压缩机

旋叶式压缩机的叶片型线设计理论研究及应用探析

liushuai liushuai 发表于2018-07-12 18:22:41 浏览47 评论0

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旋叶式压缩机的叶片型线设计理论研究及应用探析

宋立权 赵学科 李智成 刘静 张伟 邹凯


旋叶式压缩机的叶片型线设计理论研究及应用探析

(1.重庆大学机械传动国家重点实验室重庆400030:2.重庆科达机械有限公司重庆400030)

摘要:与缸体内壁相接触的叶片头部形状是旋叶式压缩机设计的关键之一。应用微分几何理论,研究出与各设计基本参数紧密相关、与缸体型线相匹配的叶片型线设计方法,从理论上保证旋叶式压缩机的运行可靠性,为实现高效压缩的旋叶式压缩机设计提供计算依据,拓宽设计理论。计算机仿真与试验表明,由设计理论获得的叶片具有很好的啮合特性,完全消除了“尖点滑移”和局部磨损现象,具有均匀相对滑动:型线的形状保证叶片头部与缸体内壁的运行可靠性;叶片头部具有最简单的型线形状,易于机械加工制造:与主型线光滑连接的前、后过渡修正圆弧,使叶片与缸体内壁啮合时,不成刀刃状,且利于形成油膜,改进润滑状况,同时降低缸体、转子及转子叶片和叶片槽的加工和装配精度要求。

关键词:旋叶式压缩机设计理论叶片型线缸体型线

中图分类号:TK413 TK401

Study and Application of the Designing Theory of the Vane Profile for any Rotary Vane Compressor

(1.State Key Laboratory of Mechanical Transmission,Chongqing University,Chongqing 400030;2.Chongqing Keda Mechanical Co.,Ltd.,Chongqing 400030)

Abstract:The vane tip profile contacted with the inner wall of the stator is a key point in designing the rotary vane compressor.Thevane tip profile design,matched with the stator profile,closely connected with the essential parameters is presented with thegeometric theory of calculus ensuring the reliability of the rotary v剐rle compressor.The theoretical calculation basis is provided forthe design of the rotary vane compressor with high efficient compression and the design theory of the rotary vane compressor isbroadened.Computer simulation and test demonstrate that the new vane has a better meshing characteristic,which eliminates thescraping between the vane tip and the cylinder and partial abrasion conditions completely,and leads tO sliding uniformly.The shapeof the vane tip profile ensures the reliability of the seal between the vane tip and the inner wall of the stator;the vane tip profile issimple,and easy tO machine.When the vane is meshed with inner wall of the stator,the front and rear transitional arcs smoothlyconnected with the main vane profile Can not only avoid tO form a cutting edge shape,but also benefit to form oil membrane.The precisionrequirement of manufacture and assembly of stator,rotor,vane and rotor slot is reduced.

Key words:Rotary vane compressor Design theory Vane profile Stator profile

0前言

旋叶式压缩机是20世纪70年代中期发展起来的一种新型压缩机,具有结构简单、体积小、低噪·机槭传动田家礞点实验审开放萆会资助项H(SKLMT-KFKT-200905)。20100916收到初稿.201 10505收到修政稿声、低启动力矩等优点,已被广泛地应用于汽车空调领域,随着新材料的开发和工艺水平的小断提高而愈加体现出优越性11-51。旋叶式压缩机分圆形缸体和非圆形缸体两类,其中圆形缸体内擘的加工较非圆形缸体简单,但非圆形缸体旋叶式压缩机由于作用腔的结构对称性,被压缩工质的压力相巨平衡,区I而具有更好的动力平衡特性,已成现代汽车空调压缩机的主流。

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